割罐法发酵聚苹果酸的工艺优化
Process Optimization of Polymalic Acid Fermentation by Cutting Can
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摘要: 目的:提高聚苹果酸产量,简化工艺,降低成本。方法:通过正交试验确定了优化种子培养基成分及比例。通过摇瓶试验,确定曲拉通的添加时间和添加量。在5 L小罐上进行转速、通气量和pH的单因素试验。通过5 L发酵罐的割罐试验,在葡萄糖浓度低于10 g/L时,将发酵液排出2 L,再将2 L灭过菌的不同浓度的发酵培养基补入发酵罐中继续发酵,确定割罐法的最佳补料成分。结果:得到5 L小罐的最佳转速500 r/min、通气量5.5 L/min、pH控制在4.5。发酵24 h后,加入0.4 mmol/L曲拉通,一批次所得聚苹果酸的总量达到318 g。在处理好的发酵液中加入10%的甲醇,去除杂质普鲁兰后,再继续加入4倍体积的甲醇,得到聚苹果酸沉淀,得率为80.52%。结论:采用上述方法每升发酵液的聚苹果酸产量提高了46.8%,单一批次的发酵时间增加了40 h,产聚苹果酸总量是原来的2.25倍。降低了发酵成本,简化了后提取的工艺,为聚苹果酸的进一步产业化奠定了基础。Abstract: Objective:To increase the yield of polymalic acid,reduce the process and reduce the cost. Methods:The optimal seed and culture medium were optimized by orthogonal experiment. The addition time and amount of Triton were determined by shaking flask experiment. Single factor experiments of rotational speed,ventilation volume and pH were carried out in 5 L fermentation. The best feeding medium was determined by cutting experiment in 5 L fermentor. Poured out 2 L fermented liquid when the glucose concentration was less than 20 g/L,and added 2 L different concentrations culture medium which was killed bacteria into the fermentation. Results:The optimal fermentation conditions on 5 L fermentation were confirmed:500 r/min,ventilation 5.5 L/min,pH controlled at 4.5. Added 0.4 mmol/L Triton to improve cell permeability,when fermentation lasted for 24 h,the total amount of Polymalic acid obtained in one batch reached 318 g. After processing the fermentation,pullulan was removed by 10% methanol. Then the Polymalic acid precipitation was finally obtained by adding 4 volumes of methanol precipitation. The yield was 80.52%. Conclusion:The yield of polymalic acid per liter of fermentation broth increased by 46.8%. The fermentation time of single batch increased by 40 h,and the total amount of polymalic acid was 2.25 times as much as that of the original batch. The fermentation cost was reduced,the process of the extraction was reduced in this study. So this study laid a sourd foundation for industrialited production.